Industrial Blister Vision System

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Product Details:

Accuracy 99% detection accuracy
Frequency 50/60 Hz
Temperature Range 0C to 50C
Capacity Up to 300 blisters per minute
Model No IBVS-300
Core Components HD Industrial Camera, LED Backlight, Control PC
Automation Grade Fully Automatic
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Industrial Blister Vision System Product Specifications

Weight Approx. 45 kg
Model No IBVS-300
Display Type Industrial Touchscreen Display
Capacity Up to 300 blisters per minute
Temperature Range 0C to 50C
Usage Blister Packaging Line Quality Control
Frequency 50/60 Hz
Accuracy 99% detection accuracy
Measurement Range Customizable as per blister size
Type Industrial Vision Inspection System
Voltage 220V AC
Power Source AC Electric
Equipment Materials Stainless Steel with Aluminum Housing
Dimension (L*W*H) 650 mm x 450 mm x 1600 mm
Feature Real-time Defect Detection, Auto Ejection, Reporting
Automation Grade Fully Automatic
Core Components HD Industrial Camera, LED Backlight, Control PC

Product Description

Industrial Blister Vision System is an advanced industrial device that is used for monitoring and inspection applications. It is capable of detecting various defects including broken products, color variation, shape and size variation, and foreign products contained in the blisters. Owing to its high build quality and reliable performance, this system is preferred by our customers. It is a vision-based inspection device. Our customers can get the Industrial Blister Vision System at a reasonable price.

This online inspection system is extensively used in pharmaceutical industry as important part of quality testing job. This machine is capable of identifying missing drug ( tablet/capsule), damaged tablet ( caused by cracking/broken form), presence of foreign matter in drugs, size variation of medicine ( under size and over size), color variation and also missing cap of capsules. This system uses advanced BIS software with password protection arrangement. This software is capable of showing live as well as threshold images of products. Parameters of this machine are adjustable for its better performance.

Specification

Brand	Univision
Voltage	230 V AC + /- 10 % at 50 HZ + /- 3 Hz
Country of Origin	Made in India
Industry	Pharma, Food, Engineering packaging
Speed	From 60 Blisters to more than 800 Blisters per minute
Tracks	Multiple
Pickers	Max 4 per track
Inputs	Mechanical CAM or Encoder based electronic CAM
Substrate	Alu- Alu / PVC Amber , PVC clear
Standard	cGMP, US FDA 21 CFR Part 11 compliant
Operate Interface	User friendly GUI
Password Protection	Yes
Reports	MIS Reports
Rejection	Automatic signal to Pickers

Advanced Blister Inspection Technology

Equipped with a high-resolution 12 MP industrial camera and high-intensity LED backlight, the IBVS-300 delivers exceptional defect detection for blister packaging. Its system can handle multiple configurable inspection zones, adapting to various product sizes and needs. With rapid processing times and automatic ejection of faulty products, the system ensures that only quality items proceed down the line, reducing rework and waste.

Seamless Integration and Operation

Operating on an industrial Windows or Linux platform, the unit connects via Ethernet, USB, and Digital I/O for easy integration with existing production systems. The spacious 21.5-inch color touch panel provides an intuitive interface for operators, and the robust 1TB data storage supports extensive batch reporting. Its IP54-rated enclosure and adjustable mounts offer secure installation in diverse production environments.

Compliance, Reliability, and Efficiency

Manufactured from stainless steel and aluminum, the IBVS-300 is designed for resilience in tough industrial environments, handling humidity up to 90% and temperatures from 0C to 50C. Fully CE and GMP compliant, the system also prioritizes safety with features like emergency stop and overload protection. Remote diagnostics and on-site service options provide ongoing support and reliability for continuous operation.

FAQ's of Industrial Blister Vision System:

Q: How does the IBVS-300 Industrial Blister Vision System ensure a high level of defect detection accuracy?

A: The IBVS-300 utilizes a 12 MP HD industrial camera and advanced image processing software, achieving 99% detection accuracy. High-intensity LED backlighting enhances visibility, while customizable inspection zones and real-time defect detection ensure precise quality control for each blister pack.

Q: What are the main benefits of using this system on a blister packaging line?

A: The primary benefits include increased production efficiency, automatic rejection of defective packs, reliable batch reporting, and significant reduction of manual inspection errors. Its robust design, compliance with GMP and CE standards, and easy-to-use interface all contribute to consistent, top-tier product quality.

Q: When and where should the IBVS-300 be implemented in a manufacturing facility?

A: The IBVS-300 is best installed directly on the blister packaging line as products move along the conveyor. Its adjustable floor stand and compact dimensions make it suitable for various industrial environments, especially in pharmaceutical, food, and consumer goods facilities requiring rigorous quality monitoring.

Q: What is the process for integrating this vision system into an existing line?

A: Integration is straightforward, thanks to its versatile connectivity options (Ethernet, USB, Digital I/O) and user-friendly HMI. Once mounted and connected, inspection zones can be configured according to blister size, and operators can immediately start batch reporting and reject tracking using the included software.

Q: How can users access and utilize the inspection data stored by the system?

A: Inspection data and batch reports are saved to the integrated 1TB HDD/SSD. Users can export reports or statistics via Ethernet or USB for auditing, analysis, or compliance documentation. The touchscreen HMI enables easy on-site navigation and retrieval of specific production records.

Q: What support and safety features are included with the IBVS-300?

A: The system features emergency stop and overload protection for operator safety. Maintenance support includes both remote diagnostics and on-site service, ensuring minimal downtime and prompt troubleshooting. The rugged IP54 enclosure safeguards components in demanding environments.

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